Vehicle Inspection Programs by State: What to Expect in 2025

Automotive Vehicle Inspection Programs by State: What to Expect in 2025

Every year, millions of drivers in the U.S. get behind the wheel knowing their car must pass a state inspection. But what you need to do, where you need to go, and what gets checked varies wildly depending on where you live. One state might only check your brakes and lights. Another could demand a full emissions test, a VIN verification, and even a safety inspection for your trailer hitch. There’s no national standard-just a patchwork of rules that can leave even experienced drivers confused.

Why State Inspection Rules Are So Different

The reason state inspection programs vary comes down to three things: air quality, accident rates, and political priorities. States with high pollution levels-like California, New York, and Illinois-have strict emissions testing because they’re trying to meet federal clean air standards. Rural states with low population density and cleaner air, like Montana or Wyoming, often don’t require any inspection at all. Then there are states like Pennsylvania and Virginia, where safety is the main focus, so they check everything from tire tread to steering alignment.

Some states dropped inspections during budget cuts in the 2010s. Others added them after rising crash numbers. In 2023, Ohio reinstated its emissions test in six counties after a study showed vehicle pollution contributed to 200 premature deaths annually in those areas. So if your state changed its rules recently, it’s probably because someone did the math-and decided the cost of not inspecting was higher than the cost of doing it.

What Gets Checked in a Typical Inspection

Even though rules differ, most inspections cover the same core areas. Here’s what you’re likely to see:

  • Brakes: Pad thickness, rotor condition, fluid leaks, and overall stopping power. Worn brakes are the number one reason vehicles fail.
  • Lights: Headlights, brake lights, turn signals, hazard lights, and license plate lights. One burnt-out bulb can mean an automatic fail.
  • Tires: Tread depth (minimum 2/32 inch in most states), uneven wear, bulges, and proper inflation. Bald tires are a major safety risk.
  • Steering and Suspension: Worn ball joints, shocks, struts, and alignment. A loose steering wheel or wobbly ride won’t pass.
  • Exhaust System: Leaks, rust, and emissions output. In states with emissions testing, this is the most technical part of the check.
  • Windshield and Wipers: Cracks larger than 3 inches in the driver’s line of sight are usually a fail. Wipers that streak or skip also get flagged.
  • Seat Belts: All belts must latch, retract, and show no fraying or damage.

Some states also check for roll bars, trailer hitches, or even window tint levels. In Maryland, for example, tint that blocks more than 35% of light from entering the front windows is illegal. In Texas, they check for aftermarket modifications that could affect safety, like lifted suspensions without proper lighting upgrades.

States with Emissions Testing: Who Needs It and When

If you live in a metro area, chances are you’ll need an emissions test. The EPA designates certain counties as non-attainment areas for air quality. In 2025, 32 states require emissions testing in at least some regions. Here’s how it breaks down:

  • Strictest: California requires a biennial smog check for most vehicles older than 6 years. Diesel vehicles have separate rules.
  • Common: New York, Colorado, Illinois, and Pennsylvania test gas-powered vehicles every two years. Electric vehicles are exempt.
  • Only for older cars: In states like Arizona and Georgia, only vehicles 20+ years old need emissions testing.
  • Only in cities: In Missouri, only the St. Louis and Kansas City metro areas require testing. Rural drivers don’t need to worry.

Some states use on-board diagnostics (OBD-II) scans. Your car’s computer checks emissions sensors and tells the inspector if anything’s wrong. Others still use tailpipe tests, where a probe is inserted into the exhaust. If your check engine light is on, you’re almost guaranteed to fail-no exceptions.

States with No Inspection at All

Don’t assume you’re safe just because you live in a state that doesn’t require inspections. Fifteen states have no mandatory inspection program for passenger vehicles as of 2025:

  • Alaska
  • Arkansas
  • Florida
  • Hawaii
  • Minnesota
  • Montana
  • Nevada
  • New Hampshire
  • North Dakota
  • South Carolina
  • South Dakota
  • Tennessee
  • Wyoming
  • Delaware
  • North Carolina

Wait-North Carolina? That’s right. They eliminated their safety inspection in 2022, though emissions testing still exists in 23 of its 100 counties. So even if your state says “no inspection,” check your county. Some local governments still enforce their own rules.

U.S. map showing states with different vehicle inspection requirements, with icons for emissions and safety tests.

How Much Does It Cost?

Costs range from free to over $100. Most states charge between $10 and $30. Here’s a snapshot:

  • Low-cost: Texas ($25), Ohio ($20), Virginia ($20)
  • Mid-range: New York ($37), Pennsylvania ($39), Illinois ($40)
  • High-cost: California ($70-$90 depending on vehicle type), Maryland ($70)

Some states offer discounts for seniors, low-income drivers, or hybrid/electric vehicles. In Oregon, EV owners pay nothing for emissions testing. In Massachusetts, you get a $10 rebate if you pass on your first try. Always ask-many mechanics don’t mention these unless you ask.

What Happens If You Fail?

Failing an inspection doesn’t mean you can’t drive. But you’ll get a report listing what’s wrong and a deadline to fix it-usually 30 to 60 days. You can’t renew your registration until you pass. If you ignore it, your registration will expire, and you risk getting pulled over and fined.

Some states let you get a second inspection for free or at a reduced rate if you return to the same station. Others require you to go to a certified repair shop first. In New Jersey, if you fail twice, you have to get a diagnostic from a state-approved mechanic before you can try again.

Don’t try to trick the system. Some people unplug the check engine light or reset codes right before testing. Modern systems detect tampering. If the inspector sees that the readiness monitors aren’t complete, you’ll fail automatically-and you might get flagged for fraud.

How to Prepare for Your Inspection

Here’s how to avoid surprises:

  1. Check your lights. Walk around your car and test every bulb. Use a friend to help with brake lights.
  2. Look at your tires. Use a penny: insert it head-first into the tread. If you can see Lincoln’s head, your tread is too low.
  3. Listen for exhaust leaks. A hissing or rattling sound under the car could mean a cracked pipe or loose clamp.
  4. Fix the check engine light. Even if your car runs fine, that light will make you fail. Get it scanned at AutoZone or O’Reilly’s-they’ll do it for free.
  5. Wash your car. Dirty windows and grimy license plates can lead to a visual fail. Clean the inside of the windshield too.
  6. Bring your documents. Registration, proof of insurance, and your inspection notice (if you have one).

Most inspections take 15 to 30 minutes. If the mechanic spends more than an hour, they’re probably doing extra work you didn’t pay for.

Autonomous electric vehicle being scanned by sensors for brake, tire, and ADAS system compliance in 2025.

What’s Changing in 2025

Electric vehicles are changing the game. As more EVs hit the road, states are rewriting rules. In 2024, 11 states passed laws exempting EVs from emissions tests. But safety inspections? Those are staying. EVs still need brake checks, tire inspections, and lighting tests.

Some states are moving toward digital inspections. In Georgia, you can now upload inspection results through the DMV app. In Washington, inspectors use tablets to send results directly to the state database. Paper stickers are disappearing.

And don’t be surprised if your state adds a new rule soon. Several are testing requirements for ADAS systems-like automatic emergency braking and lane-keeping assist. If your car has those features, they might need to be working to pass in the next few years.

Where to Get Your Inspection

You can usually get inspected at:

  • State-run inspection stations
  • Authorized repair shops (look for the official decal)
  • Dealerships
  • Some gas stations with inspection bays

Always verify the location is certified. A mechanic without a state-issued license can’t legally issue an inspection sticker. Search your state’s DMV website for a list of approved locations. Don’t rely on Google Maps-some listings are outdated.

What to Do If You’re Moving

If you’re relocating, you typically have 30 to 90 days to get your car inspected in your new state. But don’t wait. Some states require inspection before you can register the car at all. Others let you drive with your old sticker for a short time.

Check your new state’s DMV website. If you’re moving from a state with no inspection to one that requires it, budget for repairs. Your car might have hidden issues you never knew about.

And if you’re moving from a strict state like California to a no-inspection state like Florida? Don’t assume you’re off the hook. Some counties still require emissions tests for out-of-state vehicles during registration.